Contact UsYour trusted
partner for over 25 years.
Multiphysics Simulation for Automotive
Engineering Confidence Into Every Design Decision
Modern EVs and autonomous systems demand tight control over battery safety, motor efficiency, power electronics reliability, and sensor performance. These interconnected challenges leave no room for guesswork. Ansys delivers the multiphysics accuracy engineers need to solve issues early—optimizing thermal behavior, electromagnetic integrity, and vehicle efficiency using tools like Motor‑CAD, HFSS, and Fluent. The result: fewer prototypes, reduced risk, and faster delivery of safer, smarter vehicles.
The Roadmap to Next-Gen Mobility
- Battery Safety & Failure Risk
Preventing thermal runaway starts with early insight. Ansys Fluent supports battery thermal management and safety analysis so teams can evaluate risk sooner and reduce reliance on expensive physical testing. - Thermal Management & EV Range
EV performance is won or lost through efficiency and heat. Ansys Fluent enables advanced CFD and thermal simulation to optimize cooling strategies across batteries, inverters, and e-drives. - E-Drive Efficiency & Integration
Demanding duty cycles require integrated motor analysis. Ansys Motor-CAD accelerates traction motor and e-drive development with integrated electromagnetic, thermal, and mechanical analysis for faster design exploration and fewer prototype loops.
- EMI/EMC & Sensor Robustness
High‑voltage switching can disrupt critical signals. Ansys HFSS models electromagnetic behavior and EMI/EMC risks in 3D to help teams prevent issues early and protect ADAS sensor reliability and connectivity performance. - Functional Safety & Cybersecurity Readiness
Software-defined vehicles raise new expectations for safety-aligned development and secure updates. Ansys supports validation workflows that help teams align with ISO 26262 / AUTOSAR requirements while strengthening robustness across embedded software and electronics integration.
Engineering Simulation: The Future of Automotive Innovation
As the automotive industry experiences disruption in areas of technology, competition, regulation and shifting consumer demand, engineering simulation leads the way in delivering the highest level of competitive advantage and proven return on investment.
Design high-efficiency traction motors and integrated e-drives.
Ansys Motor-CAD
Electric powertrains demand rapid iteration across electromagnetic performance, thermal limits, and mechanical constraints. Ansys Motor-CAD enables fast, accurate electric machine design exploration—helping engineering teams optimize torque, efficiency, and temperature rise while reducing reliance on prototype-heavy development cycles.
- Optimizes motor torque, efficiency maps, and loss breakdowns early in the design process
- Evaluates thermal behavior and cooling strategies to support performance and reliability targets
- Accelerates design trade studies and reduces prototype loops for faster program timelines
Predict EMI/EMC risk and validate high-voltage electronics performance.
Ansys HFSS
As vehicle electronics density grows, electromagnetic interference can disrupt radar, antennas, and high-speed signal integrity—especially in EV architectures with high-voltage switching. Ansys HFSS provides high-fidelity 3D electromagnetic simulation to uncover interference early, improve EMC performance, and strengthen reliability across critical electronic systems.
- Delivers 3D full-wave EM simulation for antennas, radar components, cables, and interconnects
- Supports EMI/EMC analysis to identify coupling, noise sources, and susceptibility risks sooner
- Optimizes RF performance and electromagnetic integrity across ADAS and connected systems
Optimize thermal performance across the vehicle—from battery to airflow.
Ansys Fluent
Thermal performance impacts EV range, durability, and safety across batteries, power electronics, and cabin/underhood systems. Ansys Fluent delivers advanced CFD and thermal simulation to evaluate cooling strategies, improve airflow and aerodynamics, and model battery safety scenarios—enabling smarter decisions earlier in development.
- Models battery cooling performance and thermal runaway behavior to support safety-focused design
- Improves aerodynamic efficiency and thermal airflow management across full-vehicle conditions
- Supports thermal system integration and design validation with fewer physical iterations
Validate power electronics, mechatronics, and vehicle electrical systems earlier.
Synopsys Saber
As electrified vehicle architectures become more complex, engineers need to evaluate interactions between power electronics, controls, wiring, and mechanical systems before hardware is available. Synopsys Saber supports virtual prototyping for multi-domain power electronics, mechatronics, and wiring harness design, helping teams run complex simulations, explore component tolerances, and evaluate best- and worst-case behavior earlier in development.
- Models power electronics and mechatronic system behavior across operating conditions
- Supports tolerance studies, what-if analysis, and best/worst-case design evaluation
- Helps reduce prototype cycles for EV powertrain, charging, and electrical system development
Automate embedded software testing from model to vehicle validation.
Synopsys TPT
Software-defined vehicles require scalable, repeatable validation across embedded controls, ECUs, and safety-critical systems. Synopsys TPT supports test automation for automotive software and systems across MiL, SiL, PiL, HiL, ECU, and vehicle testing workflows, helping teams increase test reuse, improve traceability, and support ISO 26262-aligned validation.
- Automates embedded software testing across MiL, SiL, PiL, HiL, ECU, and vehicle test environments
- Supports MATLAB/Simulink, AUTOSAR, C/C++, ECUs, and connected test benches
- Strengthens requirements traceability, test reuse, and ISO 26262-aligned validation workflows
Where We’ve Helped
OEMs and suppliers trust SimuTech Group to engineer safer, more efficient vehicles — from electrified powertrains and battery safety to EMI/EMC, thermal management, and ADAS validation.
Related Resources
![auto-battery-background-e1768780112651[1]](https://simutechgroup.com/wp-content/uploads/2026/01/auto-battery-background-e17687801126511.png)
Your Full Service Partner
Ansys Software
We are North America’s #1 Ansys partner, delivering expert sales, support, and software integration for our clients.
Simulation Consulting
We have over 25 years experience with solving complex engineering challenges with our deep simulation and domain expertise.
Training & Mentoring
We provide hands-on Ansys and simulation training led by our engineers, tailored to real-world applications and industry needs.
Physical Testing Services
We diagnose machinery faults, support failure investigations, and validate modeling parameters with advanced engineering testing.
Ready to Accelerate?
Rising thermal, electronics, and safety demands require fast, accurate validation. Ansys simulation reduces prototypes and accelerates confident design decisions. Connect with our experts to advance your next‑gen mobility roadmap.