Nuclear Power

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Since its inception in the early 1970's, ANSYS software has been the preferred simulation tool in the nuclear power industry by providing the FEA and CFD tools required in meeting the rigourous design, engineering and regulatory challenges of the nuclear industry as well as the quality standards such as ASME NQA-1, Quality Assurance Requirements for Nuclear Facility Applications and ISO-9001.

 With its long-term association with ANSYS, SImuTech has been providing FEA and CFD software and consulting services to the nuclear power industry for decades.  Several of our engineers have considerable experience in the nuclear power industry and would be glad to discuss your needs.

SimuTech Consulting Projects in the Nuclear Power Industry:

  • Crash test of nuclear waste containers falling from moving rail car
  • Plutonium & Uranium (PUREX)  waste sludge extraction device structural analysis: remote attach assembly mechanism for slip fit

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Design Element Challenges Simulation Benefits

Containment

  • Determining accurate seismic loads and responses
  • Providing accurate safety analyses to regulators
  • Estimating hydrogen release hazards
  • Avoid over-designing by performing accurate seismic analyses
  • Accident simulation when 1-D tools are insufficient
    • Impact of accidents on structural integrity
    • Fracture mechanics
    • Emergency core cooling system behavior
    • Showing jet-strike survivability
    • Hydrogen dispersion within containment

Coolant Pumps

  • Cavitation
  • Installation effects not taken into account by original design
  • Understanding performance in off-design (start-up and accident) conditions

 
  • Understand the impact of installation effects before deployment
  • Optimize performance by determining inlet and outlet flow angles and separation patterns
  • Reduce the number of hardware prototypes needed in the pump design and installation process
  • Allows parametric investigation of scale-up effects for these extremely large pumps, which is not possible through testing, but straightforward with simulation.

Reactor Pressure Vessels

  • Safety analysis for complex stratified flow
  • Code-checking for stress analysis in a timely fashion
  • Supply regulators with thermal hydraulic predictions for a wide range of LOCA scenarios
  • Stratification caused by thermal variations across cold legs
  • Use a pressure vessel design tool with built-in code checks

Fuel Assemblies

  • Designing for seismic safety without over-designing
  • Optimizing for thermal transfer in operating and LOCA conditions
  • Designing for flow-induced vibration
  • Limiting cladding fretting and wear
  • Reduce design time and physical prototypes through simulation
  • Spring design
  • Assembly seismic vibration analysis
  • Mixing vane design
  • Fluid-structure interaction simulation

Pressurizers

  • Designing steam generation and spray cooling system for optimal responsiveness to pressure changes
  • Design time for code checks
  • Cost savings through virtual prototyping of new designs and troubleshooting for existing units
    • Heat transfer and phase change due to heating
    • Natural circulation
    • Spray distribution
    • Local condensation rates
  • Rapid vessel design with built-in code checks

Steam Generators

  • Tube vibration
  • Accident analysis under natural convection conditions
  • Design for optimal heat transfer
  • Reduce expensive and time-consuming scaled test loop experiments
    • Investigate and optimize tube vibration sensitivity to flow conditions
    • Extend test results from experimental to full scale conditions
    • Confirm results from system level tools
    • Investigate installation effects

 Passive Safety Systems

  • Inaccuracy of system-level tool safety analyses when natural circulation and mixing are fundamental to the process
  • Scale-up of parametric relationships from lab to full size
  • Gain physical insight about flow structures to guide safety system design
  • Generate new parametric relationships to embed in system-level tools
  • Extend behavior prediction from experimental to full scale conditions

Generation IV Reactors

  • Modeling high temperature gaseous flows (sometimes involving chemical reactions) with codes designed for water and steam
  • Modeling natural circulation and mixing in 1-D
  • Scale-up of parametric relationships from lab to full size
  • Model the full flow physics of gas-cooled reactors
  • Gain physical insight about flow structures to guide safety system design
  • Generate new parametric relationships to embed in system-level tools
  • Extend behavior prediction from experimental to full scale conditions

 

Waste Storage and Handling

  • Meeting regulatory requirements for repositories and transport and storage devices
    • Thermal management
    • Structural impacts
  • Cost efficient design and troubleshooting of storage devices and repositories to comply with regulatory requirements
    • Structural integrity during container impact
    • Cooling efficiency from forced or natural convection and conduction
    • Pool fire thermal predictions

 


ANSYS Technical Information in the Nuclear Power Industry: