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Gas Turbine Power Generation |
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SimuTech has extensive capabilities and experience in the gas turbine with FEA and CFD software from ANSYS for structural, thermal and fluid dynamics as well as fatigue analysis with fe-safe.
In addition to simulation software and services, SimuTech is a leader in blade frequency testing, moment weighing, strain gage & telemetry to the gas turbine industry.

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Design Element |
Challenges |
Simulation Benefits |
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Inlet Systems
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Fogging and cooling
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Delivering a uniform temperature to the compressor
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Ensure complete evaporation of spray
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Avoiding compressor fatigue caused by non-uniform air flow distribution
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Icing of air filters
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Design with virtual prototypes
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Calculating motion, evaporation, mixing and thermal impact of spray
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Simulate non-uniformities of inlet coolers or heaters
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Shaft and Gear Systems
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Ensuring rotational stability
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Avoiding interferences caused by rotation-induced strains
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Predict critical speeds, whirl, stability, base excitation and transient responses
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Seamless integration between analysis and optimization tools
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Including Design for Six-Sigma
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Compressors
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Off-design performance
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Avoiding surge over a range of power settings
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Flow separation
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Flow-induced vibration
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Understand rotational and flow-induced vibration modes before building physical prototypes
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Simple extension of quasi-1D tools to full 3D physics for design refinement
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Turbo design environment
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Investigation of separation and tip gap characteristics
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Installation effects
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Combustors
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Maximizing thermal energy generation while minimizing NOx and CO emissions
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Designing liner and other components for proper thermal load
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Thermal stresses during “staging” or at partial loads
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Make early design changes necessary to keep creep and thermal stresses within limits under all operational conditions
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Optimize combustion and reduce emission levels with virtual prototyping
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Turbines
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Cooling blades sufficiently without sacrificing performance
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Flexibility in design for partial power loads
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Flow separation
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Rotation and flow-induced vibration
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Gas flow in secondary flow passages
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Design for non-ideal fluid and structural effects of separation, heat transfer, and blade cooling
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Flexibility of connecting blade passage analysis with secondary flow passages and cooling effects in a user environment geared towards turbomachinery simulation
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Design for rotational stability
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Acoustic Enclosures
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Designing ventilation systems to avoid combustible mixtures caused by gas leaks
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Improve safety and reduce design costs
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Test and improve ventilation designs under various leakage conditions before manufacturing
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ANSYS Technical Information in the Gas Turbine Industry:
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Case Studies:
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Communications and Articles:
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Scientific Papers:
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