
ANSYS FEA and CFD simulation software has been used extensively in the design and engineering of the Oil & Gas transportion devices and procedures. A number of SimuTech customers are using ANSYS FEA and CFD software for Oil & Gas transportation projects.
SimuTech has completed many consulting projects directly associated with the transportation of Oil & Gas.
In addition to simulation software and services, SimuTech is a leader in vibration diagnostics to the Oil & Gas industry.

| Design Element |
Challenges |
Simulation Benefits |
|
Slug Catcher at Hannibal Terminal
|
- Slug catcher separates residual liquid from gas at end of pipeline
- Gas pipeline from off-shore field to land-based Hannibal terminal
- Every few days a sphere is passed through the pipeline to remove residual liquid
- Plan to increase pipeline capacity
- Does capacity of slug catcher also have to be increased?
|
- Provided a platform to evaluate the slug catcher performance at the pick capacity
- Established that the existing geometry can handle peak loads, eliminating the need to make a replacement purchase of over $25M
- Established that any excess liquid will move downstream as aerosol
- Provided the ability to model free surface flows, such as motion of slugs in complex piping and flow systems
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|
Umbilical, Risers, Flexible Piping
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- Very high reliability requirements
- Transmitting signals and transporting flows over much longer distances
- Tubing exposed to harsh conditions
- Develop reliable piping for variety of offshore applications
- Requires structural reliability while handling thermal stresses and fatigue
- Manufacturing of multi-tubes including the steel wrapped around
- Complex multi-layer, varying material manufacturing channels
|
- Build the core tubing and additional helical tube models in an easy to use environment
- Account for different material proprieties
- Evaluate thermal, flow loading and bending stresses. Account for all applied loads including
- High bending angles
- Hydrostatic loads
- End tension
- Gravity
|
|
Flow Assurance
|
- Deeper water depths leads to complex tubing design and manufacturing concerns including
- Depositions
- Wax formation
- Thermal management
- Erosion inhibitors
- Active heating, insulation and bundle design in harsh environment and deep waters
|
- Ability to optimize thermal and structural behavior of tube bundles used for deep and ultra deep waters
- Can develop technology for fouling, wax and hydrate formation by obtaining detailed thermal management information, including insulation in the analysis
- Thermal uniformity for start up and shut downs
- Thermal stress and fatigue
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LNG Spill and Fire
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- Accident scenario and safety concerns
- LNG leaks and the dispersion in the liquid
- LNG evaporation and tracking of the dispersed gas
- Vapor cloud formation and ignition as the vapor cloud reaches the water surface
- Spreading of the pool fire and the associated
- Multi-body hydrodynamics
|
- LNG transport and tank design
- Safety and risk assessment
- Pool fire modeling
- Multi-body hydrodynamics
|